分砂罐

分砂罐 remove excess water 和 slimes or undesirable grain sizes from minus 4 mesh or 5mm natural or crushed s和 feeds.

应用程序

分砂罐 are typically used to classify s和 for most construction specifications by removing an excess of certain intermediate mesh sizes while retaining finer mesh sizes of s和. 分砂罐 are often used to classify multiple products from a single s和 feed.

菠菜网最稳定正规平台_最全菠菜网大全 S和 Manager™ 分类 Tanks are capable of making one or two products for most construction s和 specifications 和 one non-spec product at any one time. 制造不同的菠菜网最稳定正规平台_最全菠菜网大全, the tank is designed with two or three valves at each station along the length of the tank, one more valve than the number of spec products desired. The programmable logic controller allows for the production of the specification products by opening 和 closing the tank’s discharge valves on a percent, time-controlled基础. In many instances after the initial setup, the control system usually does not require further adjustment unless there is a change in the specification products or an extreme variation in the s和 feed gradation. 

How 分砂罐 Work

S和 classification is based on the different settling rates of various grain sizes. As water 和 material enter the feed end of the 砂分级池, coarse s和 grains settle first 和 finer grains settle in successive sizes down the length of the tank. Hydraulic controls at the top of a 分类 Tank operate discharge valves at the bottom of the tank. Each station has two or three discharge valves, depending on the type of control system 和 the product(s) produced.

Extending from the control enclosure at the top of the tank above each station is a four-bladed paddle near the bottom of the tank that is driven by a torque motor that generates an electrical impulse when s和 stalls the paddle. This electrical impulse controls a solenoid valve that directs pressure through a hydraulic cylinder to raise 和 lower the rod leading to the valve. 当排放阀打开时, s和 is directed to a two- or three-way divided collecting flume 和 then to the associated dewatering equipment. A programmable logic controller is used to determine the amount of s和 that is discharged to each cell in the collecting flume.

分类 Tank selection is based on water h和ling capacities 和 tons per hour of s和 feed. 菠菜网最稳定正规平台_最全菠菜网大全 considers two factors when sizing a 分类 Tank:

  1. 8-10 gpm of water is required for every 1 tph of s和 feed;
  2. 100 gpm of water is required to remove 1 tph of minus 200 mesh or 75 micron material from the feed.

Tank performance can be greatly improved by precisely controlling the settling process with the addition of an optional rising current classification system. Rising current is produced by metering fresh or recirculated water through the manifold 和 pinch valve to the specific station. The injection of the water forces smaller, lighter grains of s和 into a longer period of suspension, allowing them to be carried further down the tank. This increases product yield when re-blending coarse, intermediate 和 fine s和s for construction grade specifications. 一个可选的泵与电机, 三角皮带传动, drive guard 和 return piping can be supplied to recirculate water into the rising current manifold. 

为什么菠菜网最稳定正规平台_最全菠菜网大全 分砂罐

菠菜网最稳定正规平台_最全菠菜网大全 Corporation began manufacturing manually adjusted 分砂罐 in the the 1950s 和 automated units in the 1960s using computer punch cards in a card reader system. 菠菜网最稳定正规平台_最全菠菜网大全 was the first manufacturer to offer automated S和 Tanks with programmable logic controllers in the early 1980s. 

Today’s S和 Manager™ 分类 Tanks utilize proprietary software to adjust the classifying 和 reblending processes. As material accumulates at a given valve station, an optimal amount is discharged to each product. The touchscreen control system allows you to change 和 monitor the amount of s和 discharged as your application needs change.

S和 Manager™ 分类 Tanks are designed so that when maintenance is required, operators can access the machine from a full-length control enclosure bridge at the top of the tank. This enclosure located under the walkway is designed to house solenoid valves 和 hydraulic cylinders that control the discharge valves. A solid steel bottom in this area ensures safe maintenance 和 prevents components 和 tools from falling into the tank area. 磨损部件, such as valve seats 和 discharge elbows, are made from wear-resistant polyurethane 和 can be quickly changed.

分类 Tank Based S和 Plants

分砂罐 can be combined with Hydrocylcones, 螺杆垫圈 和 脱水筛s to create entire s和 washing plants. 水力旋流器 can be used to deslime the feed prior to the 砂分级池 和 rising current water to help displace silts from the first stations. 脱水筛s can help remove moisture from the moisture final products. These can be adapted straight onto the discharge from the 砂分级池 or fed via a Screw Washer to provide more flexibility in plant configuration 和 provide a potentially slightly improved final product moisture than a 脱水筛 alone.

在某些情况下, organics removal systems can be adapted to the 砂分级池 to meet certain product specs in areas where lignite is prevalent. These Lites-Out™ systems can be fed from the product discharge flume of the tank 和 can be configured to be taken offline when non-critical products are being produced. 

Frequently Asked Questions About 分砂罐

向专家请教

当你 接触菠菜网最稳定正规平台_最全菠菜网大全 or your nearest authorized local dealer, you can receive information on pricing as well as suitability 和 use for your application.

Key options to consider when sizing a 砂分级池 include: rising current classification, 循环泵, support structure 和 servicing walkways, 顶部的保护罩.

Several factors need to be considered when selecting s和 processing equipment. 这些可能包括:

  1. Feed gradation(s) 和 variations that may occur in a s和 feed particle size distribution;
  2. The specification(s) of the product(s) you wish to produce;
  3. The tons per hour of s和 feed 和 the volume of water associated with the s和 solids.

Other equipment you may consider includes: Hydrosizers™、密度分离器; 水力旋流器 和 螺旋垫圈.

Certainly 分类 Tanks have been around for a long time, but that doesn’t make them obsolete. 菠菜网最稳定正规平台_最全菠菜网大全 manufactures all the s和-washing technologies available 和 offers the best solution, not just modular systems or the product we have on the floor at any one time. The 砂分级池 is a very viable, very reliable technology for certain applications. Many major corporations 和 private companies have recently invested in this technology with excellent ROI not available with other machinery.

Decisions made at the beginning of the process of defining the machine can improve the long-term performance of the 砂分级池 — most importantly, consideration needs to be given to the product’s abrasiveness. Wear materials added in areas such as the feed box, discharge flumes 和 hard metal valves 和 seats for the first stations can significantly change the long-term profile of maintenance cost. 分砂罐 are simple pieces of equipment, 和 maintenance tasks are also relatively simple.

菠菜网最稳定正规平台_最全菠菜网大全 has configured plants around existing equipment to improve performance, 包括添加脱泥 水力旋流器, organics removal 和 replacing or supplementing 螺杆垫圈. The preference is always to start with a clean slate, but if the existing 砂分级池 is in a condition that will allow it to function reliably, 那为什么不用呢. 然而, it is not viable to piece together plants with one br和 of pump, 旧水池, some off-br和 水力旋流器 from the boneyard, 二手的 脱水筛 — that is simply a recipe for long-term frustration 和 dissatisfaction on both sides of the checkbook.

菠菜网最稳定正规平台_最全菠菜网大全 分砂罐 are widely used in s和, 砾石, 和 crushed stone washing plants around the world.

特性 & 好处
  • Utilizes high-pressure hydraulic hoses (not flimsy metal tubing) for safety purposes 和 ease of maintenance
  • PVC downpipes 和 urethane elbows are quick to change
  • Collecting flumes are heavy-duty with wide rubber lined 和 abrasion-resistant steel lined channels 和 specially designed elbows to help minimize splashing
  • Available in portable 和 semi-portable plants with Fine Material Double 螺杆垫圈

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Our customer service team is here to help you 24/7. We can ship you parts, send field service technicians to your site 和 answer any questions you have. Whatever you need, we are here for you.

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